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Manufacturing Facility
 
Manufacturing Facility

AUG Pharma has made a huge investment in building a state-of-the-art manufacturing facility, which is located in a 12,600 sq.mt in 6th of October City’s industrial zone. It has been constructed in compliance with cGMP, EU standards and FDA current rules.

The facility accommodates the production of a wide array of product types, in addition to an outstanding R&D unit for developing new products. AUG Pharma’s Manufacturing facility has the capacity to produce up to 60 million units annually of which 50% is solid.

The facility is equipped with machinery with the latest European Technology, which includes:

·        Two solid production lines for Tablets & Capsules

·        Two Semi-solid production line, Suppository & Cream / Ointment

·        Liquid production line

Solids Line:  Capacity up to 30’000’000 Pack/2 shifts

“Manufacturing Processes”

Weighing Booth:

·        High Quality closed weighing cabinet.

·        Different weighing balances range.

Granulation System:

·        DIOSNA CGS Compact granulation system.

·        High capacity 600 lit.

·        Comply with latest EU, FDA & CFR part 11.

·        Ability for top spray granulation.

·        Ability for pellets coating.

Blending System:

·        Complete closed BOHLE blending system.

·        Different bin capacity from 800 to 1600 lit.

·        Fully automatic CIP for bins.

Compression Machine:

 ·       Fette 3200i with complete control system.

·        Double head machine for mono & double layer tablets.  

·        High output up to 525’000 TPM

·        Comply with latest EU & FDA standards

Capsules Filling Machine:

·        BOSCH GKF 1400 with complete control system.

·        Ability to fill powder or pellets & powder with pellets..

·        High output up 84’000 Caps./Hr.

·        Comply with latest EU & FDA standard.

Coating Machine:

·        GLATT Smart 350.

·        Complete control of automatic process.

·        Film or sugar & enteric coating applications.

·        Low & high capacity range from 90 - 250 kg

·        Comply with latest EU & FDA standards.

Blister line Machine:

·        UHLMANN B1330 with fully automated coloured control system.

·        Alu/PVC or Alu/Alu blister.

·        High capacity up to 300 blister/min.

·        Comply with latest EU & FDA standards.

Production IPC :

·        Complete center equipped with all required instruments for type of in-process tests.

 

Liquid & Semi-Solids Line:  Capacity up to 30’000’000 Pack/2 shifts

 “Manufacturing Processes”

Liquid Preparation System:

·        High Quality closed preparation tanks.

·        3000 lit. Capacity range/cycle.

·        Fully controlled Recipe management process

·        SKADA automated control software.

·        Comply with latest EU & FDA standards

Liquid Filling Line:

·        IMA liquid filling complete line.

·        High capacity up to 4’500 bottle/hr.

·        Comply with latest EU, FDA & CFR part 11.

·        Ability for round or triangular bottle filling & labeling.

Semi-Solids Preparation:

·        FrymaKoruma Dinex 700 Complete system.

·        Capacity up to 500 kg batch size.

·        Comply with latest EU & FDA standards.

·        Fully automatic recipe control process.

Tube Filling Machine:

·        IMA COMADIS C1110e control system.

·        High output up to 6’000 tube/hr.

·        Comply with latest EU & FDA standards.

·        Bar code tube controlled.

·        Ability to fill Alum. Or plastic tubes.

Suppository Filling Machine:

·        SARONG SAAS 6.

·        Complete control of automatic process.

·        High speed up to 12’000 Supp./hr.

·        Comply with latest EU & FDA standards.

Production I.P.C. :

Complete center equipped with all instruments required to perform all type of in-process tests.

 

 
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